4" PVC Sch 40 has an internal area of 12.554 in². At the 40% limit that applies to more than two conductors, it holds up to 377 12 AWG THHN conductors.
Capacity
Maximum conductors by size and insulation
NEC 2023Every count in this table is transcribed from the 2023 NEC (NFPA 70, 2023). The code is republished on a three-year cycle and adoption varies by jurisdiction - confirm against your locally adopted edition and your authority having jurisdiction (AHJ) before you build.
Maximum number of same-size, same-insulation conductors in 4" PVC Sch 40 (12.554 in² internal). Counts above two use the 40% limit; a dash means not even one fits, or the published area table does not list that insulation at that size.
Conductor
THHN / THWN-2
XHHW-2
THW
14 AWG
400
361
240
12 AWG
377
277
193
10 AWG
237
206
150
8 AWG
137
114
90
6 AWG
99
85
69
4 AWG
60
61
51
3 AWG
51
52
44
2 AWG
43
43
37
1 AWG
32
32
26
1/0 AWG
27
27
22
2/0 AWG
22
22
19
3/0 AWG
18
19
16
4/0 AWG
15
15
13
250 kcmil
12
12
10
300 kcmil
10
11
9
350 kcmil
9
9
8
400 kcmil
8
8
7
500 kcmil
7
7
6
600 kcmil
5
5
5
700 kcmil
5
5
4
750 kcmil
4
4
4
800 kcmil
4
4
4
900 kcmil
4
4
3
1000 kcmil
3
3
3
1250 kcmil
-
2
2
1500 kcmil
-
1
1
1750 kcmil
-
1
1
2000 kcmil
-
1
1
Fill limits
NEC 2023Every area and limit below is transcribed from the 2023 NEC (NFPA 70, 2023). The code is republished on a three-year cycle and adoption varies by jurisdiction - confirm against your locally adopted edition and your authority having jurisdiction (AHJ) before you build.
Internal area
12.554 in²
One conductor
53% - 6.6536 in²
Two conductors
31% - 3.8917 in²
More than two
40% - 5.0216 in²
Fitting is not the same as finishing
These counts are the mathematical fill limit, not a promise the pull will go well. A raceway at 39% fill with four 90° bends and a hundred feet between pull points is legal and miserable. Experienced installers routinely size up a trade size on long or bendy runs, and the material cost difference is usually smaller than the labour cost of a fight.
Two other things this table does not model. Nipples 24 inches and shorter between enclosures are permitted a much higher fill. And a mixed set of conductor sizes has to be summed by area rather than looked up by count - the conduit fill calculator handles that.
Remember also that conductor count drives ampacity derating separately. Filling this conduit with current-carrying conductors will reduce what each one can carry - see the bundling adjustment table.
Source:NFPA 70, National Electrical Code, Chapter 9, Table 1; NFPA 70, National Electrical Code, Chapter 9, Table 4; NFPA 70, National Electrical Code, Chapter 9, Table 5. Published by NFPA.NEC 2023Transcribed from the 2023 NEC (NFPA 70, 2023). Confirm against your locally adopted edition and your authority having jurisdiction (AHJ).